Direct injection puts an end to handle problems in professional knives

Anyone who works in a kitchen, the food industry, or a specialty store knows that knife handles are a more frequent source of problems than they’d like to admit. Handles that loosen, crack, or accumulate dirt end up forcing replacements, failed inspections, and, in the worst cases, accidents. Arcos’ direct injection technology was created to solve these headaches once and for all, ensuring knives that last longer and perform better, whatever the task.

Where do the problems with mangoes begin?

There are three common problems that all professionals recognize:

  1. Handles that loosen or wobble over time—even the best steel loses its usefulness when the joint loosens.
  2. The difficulty of thorough cleaning; food residue or moisture end up creating breeding grounds for bacteria right where it matters most.
  3. Handles that can’t withstand impacts, drops, or prolonged industrial washing: the result is insecurity, breakage, and unexpected expenses.

These drawbacks aren’t just “minor details,” but problems that affect the pace and budget of any kitchen or production line.

This is how direct injection works (and why it changes everything)

The difference from traditional handles lies in the process. Here, the blade isn’t glued or fitted: the plastic, melted at a controlled temperature, is injected under pressure directly around the steel tang, which is already positioned in the handle mold.

When the plastic cools, the bond is so tight that both materials become one. No seams or gaps, just a compact and resistant block.

What really changes for the professional?

  • Nothing moves, nothing comes loose: Now the handle is part of the blade. Neither with impacts, nor with intensive use, nor after hundreds of wash cycles will you find it loose or twisting.

  • Total hygiene and support for health controls: There are no places where residue or bacteria can get trapped. If the knife is cleaned well on the outside, there are no cracks on the inside. This makes it easy to pass food safety inspections with flying colors and saves you worry about audits or external cleanings.

  • Extra durability for those who never stop: From constant rotation in large restaurants to use in industrial butcher shops or cutting stores, these handles can withstand anything. The material is designed to withstand high temperatures, harsh cleaning products, and daily use without losing its shape or color.

Specific advantages depending on each sector

In the Horeca and Institutional Food Service Sectors

  • Reliable tools that withstand long workdays, impacts, and frequent changes of hands between teams.

  • Fewer unexpected replacements and less time wasted on minor repairs.

  • Monthly savings, because the knives remain sharp and clean over time.

In the Food Industry

  • Knives that withstand industrial environments: cold storage, washing lines, and automated use.

  • Facilitates compliance with strict quality and hygiene standards, passing internal and external inspections.

  • Fewer production line stoppages due to defective tools.

In Retail and Butcher Shops

  • Products that meet the expectations of the most demanding customers.
  • Reduces returns due to handles that fail after only a few weeks of use.
  • Builds trust and enhances the image of the business or brand, because everything works as promised.

Finally, a knife where the handle isn’t a problem.

Thanks to Arcos’ direct injection molding, knives are no longer a source of complications but reliable allies for the professional pace of life. Whether you’re a head chef, a production manager in a food processing plant, or a specialist retailer, this technology ensures that each tool performs well, remains sturdy, and is easy to clean, saving you time, money, and frustration.

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